一、性能特点
Features:
1、采用国内*新型的传动机构，由排链带动主传动轴，免除了其它齿轮传动的误差和噪音。
It adopts the newest type high-power transmission mechanism to arrange the chain and drive the main driving shaft. The errors and noises of other gear wheel transmission can be avoided.
2、电器采用进口控制系统，便可按照客户要求，配置
缺料漏补装置和缺粒检测剔除装置（欧姆龙传感器）。采用进口变频调速器。
Imported controlling system is adopted; also it can be equipped with detecting and rejection function device (Omron Sensor) for number of medicines according to the user’s requirement. It adopts imported frequency inverter.
3、采用光电控制系统，PVC、PTP、热带铝包装自动送料、废边自动冲切装置，确保超长距离多 工位同步稳定性。
It adopts photoelectrical controlling system to make PVC, PTP, Aluminum/Aluminum material to be automatically fed and waste side to be cut automatically to guarantee the Synchronous stability of over- length distance and multi stations.
4、可另配光电检测校正装置，配进口步进电机牵引，图文对版印刷包装，优化包装物档次。
It can be optional equipped with photocell correction device, imported stepper motor traction and image- character register to optimize packing grade
5、本机适用行业：食品、药品、医疗器械、五金、电子泡罩密封包装。
The machine is suitable for industries of foodstuff, medicine, medical instruments, hardware, electronics and etc for packing.
二、工作原理
Work process
三、尺寸布置图
Diagram
液体灌装的说明
1、采用柱塞式计量泵执行灌装，精度高；泵的结构采用快接式拆卸机构，便于清洗、消毒。
2、PLC控制系统，彩色触摸屏显示。
3、灌装针头设有防滴漏装置。
4.灌装精度±05% 灌装俩常规：5-25毫升（装量客户根据客户定制）
5、机器外壳和接触液体部分由不锈钢材料制成，完全符合GMP标准。
The features of lquid filling
1. It adopts plunger type metering pump for filling,it is high in precision, the structure of the pump is easy to install and uninstall, and convenient for cleaning and sterilizing.
2. PLC control system, color touch screen display.
3.The filling head has the anti- dropping device
4. The filling precision is ±05%， the filling volume is 5-25ml( can be customized)
5. The frame of the machine and contact parts with material are bothmade from stainless steel, it meets with the GMP COMPLETELY.
四、配置清单
Configuration list
序号 Item | 名称 Name | 规格\型号 Spec/model | 品牌 Brand | 数量 Qty |
1 | 牵引气缸 Traction Cylinder | SSA φ32×15 | 考格尔 Kaogeer | 2 |
2 | 主电机 Main Motor | CH32 ZHP1500W | 浙江台邦 ZhejiangTaibang | 1 |
3 | 成型加热板 Forming heating plate | 170×130×20 | 浙江宏星 Zhejiang hongxing | 2 |
4 | 热封加热板 Heating sealing plate | 158×110×20 | 浙江宏星 Zhejiang hongxing | 1 |
5 | 变频器 Frequency inverter | DVA-3S0015G | 德莱尔 | 1 |
6 | 加料器电机 Feeding motor | 802YT52 J15 | 瑞安迈力 | 1 |
7 | 收放料电机 Waste material collection motor | 4GN-15-K | 瑞安迈力 | 2 |
8 | 电热偶 Thermocouple | WRKT-01 | 台湾泰仕 Tes Taiwan | 2 |
9 | 空气断路器 Air circuit breaker | C65N-20A/3P | 施耐德 Schneider | 1 |
10 | 空气断路器 Air circuit breaker | C65N-10A/1P | 施耐德 Schneider | 2 |
11 | 空气断路器 Air circuit breaker | C65N-6A/1P | 施耐德 Schneider | 1 |
12 | PC控制面板 PC controlling panel | / | 温州团捷 Wenzhou Tuanjie | 1 |
13 | 固态继电器 Solid relay | SSR-40DA | 台湾阳明 Fotek Taiwan | 2 |
14 | 控制变压器 Controlling Transformer | JBK3-63 | 浙江正泰 Zhejiang Chint | 1 |
15 | 电磁阀 Electromagnetic valve | SG4V210-08 | 台湾亚德客 AirTAC | 3 |
16 | 急停按钮 Emergency button | XB2-BS542 | 施耐德 Schneider | 1 |
17 | 光电传感器 Photoelectrical sensor | J12-A4JK | 百得利 BDL | 3 |
18 | 触摸屏Touch screen | ST700 | 西门子Siemens |
|
19 | PLC | CPU224CN | 西门子Siemens |
|
20 | 温度模块Temperature module | EM231CN | 西门子Siemens |
|
21 | 调速模块Speed control module | EM232CN | 西门子Siemens |
|
22 | 编码器The encode | E6B2-CWZ6C | 欧姆龙 |
|
五、技术参数
Technical specifications:
冲裁次数 Punches frequency | 10∽35（次/分） 10-35times/min |
生产能力 Production capacity | 1200∽4200（一冲两版）（版/小时） 1200-4200plates/hour( two plates one time) |
**成型面积及深度 Max. forming area and depth | 130×100(标准深度≤15mm）**深度26mm 130x100(standard thickness≤15mm) Max. depth 26mm |
行程范围 Stroke range | 50∽120mm（可按用户要求设计） 50-120mm( can be designed as per user’s required) |
标准版块 Standard plate size | 80×57mm（可按用户要求设计） 80x57mm ( can be designed as per user’s required) |
洁净压缩空气 Clean compressed air | 0.4∽0.6Mpa |
耗气量 Air compressed capacity | （空压机）≥0.3m3/min |
电源总功率 Total power supply | 380V 50HZ 3.8kw |
主电机功率 Main power | 1.5KW |
PVC硬片 PVC hard film | （0.15∽0.5）×150mm |
PTP铝箔 PTP Aluminum film | （0.02∽0.035）×150mm |
透析纸 Dialysis paper | （0.02∽0.035）×150mm |
模具冷却 Mould cooling | 自来水或循环水 Tap water or recycling water |
外形尺寸 Overall dimension | 2315×635×1405mm（L×W×H） |
整机净重 Net Weight | 820KG |
毛重 Gross Weight | 890KG |
外包装箱尺寸 Overall Dimension | 2500×800×1780mm（L×W×H） |
噪音 Noise | <75分贝 <75dB |
